Hot Metal & Combustion Systems

 Upgrading and tweaking burner and combustion systems for heavy industry can have a big payoff, both in terms of improved safety and in energy savings. Black Rock Engineering has teamed up with combustion specialist partners to provide a full solution from concept to commissioning.

Scoping and Detail Design

The first step in any combustion upgrade is determining the requirements, and developing a preliminary design. This may require consultation with TSSA to ensure that the system will be acceptable. With the plan in place, we then provide detail design, specifications and drawings for the system. Deliverables may include:

• Scope of work, specifications and BOM
• Drawings
• Hazard analysis
• Package to TSSA for design approval

Specialty Design

We also provide specialty design for

• Insulation and refractory
• Lids/covers, including retraction
• Hot metal vessel control systems
• Control of converters, casting systems, and other hot metal vessels

Programming, Commissioning and Start-Up

We will see your project through to a successful startup. This may include:

• PLC and HMI programming
• Commissioning plan and checklist
• Check each I/O point
• Start-up of the system
• Calibration and confirmation of setpoints
• Operator/maintenance training

Turnkey Solutions

We have a number of partners that we work with to provide turnkey solutions. If desired, we can provide:

• Entire system, including design, supply and installation of all components
• Prewired fuel train
• Individual components
• PLC panels
• BMS panels